Graphite Condenser

Graphite Condenser


A properly designed Graphite Condenser between the process and vacuum producing equipment will yield significant advantages. The use of a process vacuum condenser can permit significant reduction in the size of the vacuum producing equipment.

A condenser can recover for reuse valuable product that’s carried from the process with non-condensable gases. It can reduce the amount of wastes produced by the vacuum system and lower the process operating cost. Graphicarb Graphite Process Condensers can be designed for a wide variety installations: direct contact or surface type, mounted horizontally or vertically, freeze condensation or conventional condensation type.

Matching the Process Vacuum Condenser with vacuum producing equipment is the best way to meet the process objectives. Graphicarb manufactures both the Process Condenser and the vacuum producing equipment.

Graphicarb graphite condensers can be supplied and used for a wide variety installations: direct contact or surface type, mounted horizontally or vertically, freeze condensation or conventional condensation type

Model Hold Data on Process Side(mm) Number of Holdes on Process Side Hold On DIA Service Side(mm) Number of Holdes on Process Side Surface Area on Process side(m)block
GP1 18 60 9 105 1
GP2 18 104 9 162 2
GP3 18 126 9 210 2.85
GP20 22 86 9 120 2.07
GP30 9 301 9 168 3
GP35 22 125 9 144 3.5
GP45 9 408 9 216 4.5
GP90 9 650 9 368 9

Salient Features

  • Cubical block type, simple robust and easy to install tough construction.
  • Consists of entry chamber, multiple process blocks and exit chamber all made of impervious graphite.
  • Simple design and easy dismantling as compared to circular blocks
  • Resistance to Thermal Shock.
  • Multiple passes can be provided on service as well as process sides.
  • Simple robust and easy to install tough construction.
  • Flexibility of adding more blocks to increase heat transfer area.
  • For connection nozzles, metal plate apply compressive load on graphite, as graphite has high compressive strength thus prevents connection nipples from easy breakages.
  • Short channel lengths increases turbulence as a result avoids frequent deposits or fouling as compared to shell & tube type heat exchanges of same dimensions, cubical block type heat exchanger provides 2 to 5 times more heat transfer.
  • Can be provided vertically in case of falling film absorbers and horizontal when reflux system are to be provided in condensers.
  • Working condition full vacuum to 5kg / cm2 pressure.
  • For client's benefit, we also offer erection and commissioning services.

Model Of Impervious Graphite Cubical Blocks

DIMENSIONS FOR MODEL GP1 (SURFACE AREA PER BLOCK: 1 MTR SQR)
VERTICAL INSTALLATION INCLIND HORIZONTAL INSTALLATION
NO OF BLOCKS TOTAL SURFACE AREA LENGTH (FOR DIFF SIZES ON SERVICE SIDE) HEIGHT WIDTH LTH WIDTH
(FOR DIFF SIZES ON SERVICE SIDE)
HEIGHT
25NB 40NB 50NB 65NB 80NB 25NB 40NB 50NB 65NB 80NB
1 1 675 735 775 835 895 1025 500
2 2 675 735 775 835 895 1325 500
3 3 675 735 775 835 895 1625 500 1500 675 735 775 835 895 875
4 4 675 735 775 835 895 1925 500 1800 675 735 775 835 895 900
5 5 675 735 775 835 895 2225 500 2100 675 735 775 835 895 925
6 6 675 735 775 835 895 2525 500 2400 675 735 775 835 895 950
7 7 675 735 775 835 895 2825 500
8 8 675 735 775 835 895 3125 500
9 9 675 735 775 835 895 3425 500
DIMENSIONS FOR MODEL GP2 (SURFACE AREA PER BLOCK: 2 MTR SQR)
VERTICAL INSTALLATION INCLIND HORIZONTAL INSTALLATION
NO OF BLOCKS TOTAL SURFACE AREA LENGTH(FOR DIFF SIZES ON SERVICE SIDE) HEIGHT WIDTH LTH WIDTH
(FOR DIFF SIZES ON SERVICE SIDE)
HEIGHT
40NB 50NB 65NB 80NB 100NB 40NB 50NB 65NB 80NB 100NB
1 2 810 850 910 970 1050 575 1075 950
2 4 810 850 910 970 1050 575 1425 1300
3 6 810 850 910 970 1050 575 1775 1650 810 850 910 970 1050 995
4 8 810 850 910 970 1050 575 2125 2000 810 850 910 970 1050 1025
5 10 810 850 910 970 1050 575 2475 2350 810 850 910 970 1050 1055
6 12 810 850 910 970 1050 575 2825 2700 810 850 910 970 1050 1085
7 14 810 850 910 970 1050 575 3175 3050 810 850 910 970 1050 1115
8 16 810 850 910 970 1050 575 3525 3400 810 850 910 970 1050 1145
9 18 810 850 910 970 1050 575 3875 3750
10 20 810 850 910 970 1050 575 4225 4100
DIMENSIONS FOR MODEL GP3 (SURFACE AREA PER BLOCK: 2.85 MTR SQR)
LENGTH
(FOR DIFF SIZES ON SERVICE SIDE)
INCLIND HORIZONTAL INSTALLATION
NO OF BLOCKS TOTAL SURFACE AREA LENGTH (FOR DIFF SIZES ON SERVICE SIDE) WIDTH HEIGHT LTH WIDTH
(FOR DIFF SIZES ON SERVICE SIDE)
HEIGHT
40NB 50NB 65NB 80NB 100NB 150NB 40NB 50NB 65NB 80NB 100NB 150NB
1 2.85 860 900 960 1020 1100 1150 600 1125
2 5.70 860 900 960 1020 1100 1150 600 1525
3 8.55 860 900 960 1020 1100 1150 600 1925 1830 860 900 960 1020 1100 1150 1135
4 11.40 860 900 960 1020 1100 1150 600 2325 2230 860 900 960 1020 1100 1150 1170
5 14.25 860 900 960 1020 1100 1150 600 2725 2630 860 900 960 1020 1100 1150 1200
6 17.10 860 900 960 1020 1100 1150 600 3125 3030 860 900 960 1020 1100 1150 1240
7 20.00 860 900 960 1020 1100 1150 600 3525 3430 860 900 960 1020 1100 1150 1270
8 22.80 860 900 960 1020 1100 1150 600 3925 3830 860 900 960 1020 1100 1150 1305
9 25.65 860 900 960 1020 1100 1150 600 4325 4230 860 900 960 1020 1100 1150 1340
10 28.50 860 900 960 1020 1100 1150 600 4725 4630 860 900 960 1020 1100 1150 1375